This crane is mainly composed of a bridge, Fixture lifting mechanism, opening and closing mechanism, electric hoist lifting and running agencies. It is equipped with closed-circuit monitoring, automatic detection, automatic positioning, automatically determine the fixture leakage, automatically determine the height of carbon block stacking and other functions.

Multi-Functional Baking Crane (Anode Stacking Crane) – Product Overview

Chapter 1: Lightweight Design, Reduced Construction Costs

Innovative Structure:

• Box-type double girders + single trolley + dual spreaders for optimized weight distribution.

• Integrated frequency conversion drive system (3-in-1 motor, brake, and gearbox) minimizes noise and vibration.

• Smooth acceleration reduces mechanical shock on both the crane and workshop infrastructure.

Key Benefits:
✔ Lower structural load → Saves 15–20% in building steel costs.
✔ Energy-efficient operation → Cuts power consumption by 30%.
✔ Ideal for retrofitting existing facilities without heavy reinforcement.

Chapter 2: Precision & Intelligence

Dual-Spreader Technology:

• Rigid guide columns + multi-track guide wheels ensure perfect vertical alignment.

• High-strength wear-resistant rails extend service life in heavy-load cycles.

• Independent or synchronized operation of spreaders for flexible workflows.

Pressure Control System:

• Constant pressure maintenance guarantees stable gripping force (±2% variance).

• Adaptive load sensing prevents slippage of anode blocks (even at 500°C).

Automation Features:

• 19-block gripping capacity per cycle (vertically arranged anodes).

• One-step automation: Unloading → Stacking → Transfer to conveyor.

Chapter 3: High Protection & Environmental Adaptability

Robust Performance in Harsh Conditions:

• Variable-frequency speed control (hoisting/traveling) for delicate handling.

• Dedicated industrial AC unit protects electrical systems in:

• High dust (e.g., carbon particle-filled workshops).

• High temperature (up to 50°C ambient; 300°C near furnaces).

Fail-Safe Mechanisms:

• Real-time fault alerts (overload, misalignment, temperature spikes).

• Centralized control room with dustproof/heat-resistant cabinets.

Chapter 4: Comprehensive Safety & Reliability

Multi-Layer Protection:

• Hoisting safety limit switches + emergency circuit breakers.

• 24/7 monitoring system (load cells, tilt sensors, brake wear detection).

Labor & Cost Savings:

• Eliminates manual wire-rope lifting → Zero worker exposure to high-risk zones.

• Reduces outsourcing costs by 40% (no need for third-party logistics).

Operational Simplicity:

• Short training cycle (<8 hours for basic proficiency).

• Automated stacking accuracy: ±5mm positional error.

The anode carbon block stacking crane is a special loading and unloading equipment for the carbon block factory and the carbon block warehouse of electrolytic aluminum plant. It can be used in environments containing harmful substances such as carbon powder, hydrocarbon, baking fume, etc.

Application Scenarios

1. Aluminum Smelters

• Anode handling: From baking furnaces to electrolytic pots.

• Spent anode recycling: Automated transport to crushing stations.

2. Carbon Plants

• Pitch-coated block stacking: 4-layer high-density storage.

• Kiln charging/unloading: Integration with rotary kiln feeders.

3. Steel & Foundries

• Refractory brick logistics: 10-ton payloads in 80°C environments.

• Scrap yard management: Replaces magnet cranes for irregular loads.

4. Smart Warehousing

• ASRS compatibility: Auto-ID via RFID for inventory tracking.

• Just-in-time delivery: Syncs with production line demand.

Why This Crane?

• Productivity: Processes 200+ blocks/hour vs. manual (50/hour).

• ROI: Payback period <2 years via labor/energy savings.

• Future-proof: IoT-ready for Industry 4.0 upgrades.