Location: Germany

Industry: Steelmaking

Product: Metallurgical overhead crane for molten metal handling

The Challenge

A German specialty steelmaker needed to replace an aging ladle crane that no longer met modern safety standards. The new crane would handle 150‑ton ladles of molten steel at over 1,600°C. Any failure could be catastrophic, so safety was the top priority.

After receiving the inquiry, Zehua Heavy Industry promptly formed a project team and conducted a detailed discussion on the operation requirements. Within two days, we provided a detailed solution and quotation. Based on the specific needs of the client, our technical team developed the best lifting solution, which was ultimately approved by the client.

Zehua’s Solution

Zehua designed a metallurgical crane with multiple redundant safety systems:

1.Dual brakes on every motion – if one brake fails, the other holds the load.

2.Emergency lowering system – a diesel‑powered backup allows the operator to safely lower the ladle even during a total power outage.

3.Heat shields – protect critical components from radiant heat.

4.CE certified – designed and tested to meet the strictest European machinery standards.

Key Benefits

Operators feel safe knowing multiple backups are in place.

No risk of molten metal spills due to brake failure.

Seamless integration with the mill’s existing safety protocols.

Results

Safety was the paramount concern for the German specialty steelmaker, and Zehua delivered a metallurgical crane with redundant braking, an emergency diesel‑powered lowering system, and full CE certification. The crane achieved 99.5% uptime during its first 18 months and passed all TÜV inspections with zero issues. By providing a reliable, fail‑safe solution for handling molten metal, Zehua helped the mill protect its workforce while improving ladle turnaround time by 15%.

ZEHUA is a leading crane manufacturer in China. With decades of industry experience, we have become a trusted partner in the global material handling solution field. We are committed to providing comprehensive professional services tailored to your specific needs. We recommend the most suitable crane products, offer accurate quotations, and design customized solutions. Welcome to contact us.

HENAN ZEHUA HEAVY INDUSTRY EQUIPMENT CO., LTD  
Email: sale@zehuacranes.com
Website: [https://www.zehuacranes.com/]
Whatsapp：86-19562739544